Superior Grouting teams up with municipalities to provide a one stop shop for all your street lifting, leveling and culvert rehabilitation needs. We provide polyurethane for concrete lifting, compaction grouting for lifting of heavy structures and spray lining solutions for underground structures for Public Works as well as annual maintenance agreements which save government agencies time and money. Whether removing birdbaths on the streets, performing infrastructure rehab, correcting bridge approaches and departure slabs, or filling a sink hole, Superior Grouting has the solution.
Serving Texas and the surrounding states for more than 35 years - Superior Grouting is a specialty grouting contractor with capabilities including cellular grouting, slurry grouting, compaction grouting, chemical grouting as well as polyurethane grouting for the railroad industry. Our goal is to provide skilled technical expertise and customized innovative solutions to meet the most complex geotechnical engineering challenges. We aim to provide innovative and efficient solutions for all your specialty grouting needs. We have earned the reputation as the “go-to” for demanding applications where safety, quality, responsiveness, and reliability are an absolute necessity.
With more than 4.1 million miles of streets and highways, 19 million miles of underground utility lines and more than 16,000 wastewater treatment plants across America, ongoing maintenance is a critical necessity to ensure below-grade stability and above-surface safety are sustained. Superior Grouting works with Federal, State and Local government agencies to provide geotechnical and remedial grouting services, including Polyurethane and Pressure Grouting. Our pavement lifting, trenchless infrastructure and culvert rehabilitation services are ideal for public works managers, engineers, municipalities and state agencies. We minimize downtime, maximize budgets, and extend the infrastructure lifecycle with innovative no-dig solutions.
Polyurethane Grouting is a state-of-the-art approach to repairing sinking concrete. PolyLift™ takes the original concept of mudjacking and combines it with modern knowledge and technology. Rather than using a mixture of portland cement and topsoil, this method utilizes high density polymers to raise slabs back to a desired level. This technique consists of drilling small holes (smaller than a dime) in the slab and then injecting structural grade polymers into the void using specially designed equipment. After the void is filled, the expansion of the polyurethane allows for a precise lift and stabilizes the slab.
Typical uses for High Density Polyurethane Grouting include:
Eliminate “birdbaths” on streets
Lift/re-level concrete slabs and structures
Form watertight seals around manholes and sewers
Waterproofing underground structures
Stop gushing leaks in underground structures
Target Grout Injection (TGI)
Compaction grouting is a specialized technique for in-situ densification of compactable soft or loose soils. A stiff grout is extruded into a soil mass to form an expanding bulb. Any soil capable of being mechanically compacted can be densified by compaction grouting. Superior Grouting’s equipment, capable of achieving grouting pressures of 1000+ psi, can be operated at distances several hundred feet from the injection site and has the capability of drilling in low overhead tight access work areas.
Compaction grouting is versatile; it lifts, levels, stabilizes, supports, fills, and densifies soil for new construction and existing structures and also reduces machinery vibration. Typical applications include:
Building Sites - Site improvement for structural support and prevention of soil liquefaction
Buildings & Structures - Settlement mitigation, foundation stabilization, controlled lifting
Machinery Pads - Controlled lifting and leveling, stabilization, vibration reduction
Tunneling - Surface settlement prevention, heading stabilization
Drilled Piers - Increased end bearing, lifting of settled piers, skin friction development
Pipelines - Lifting to grade without excavation, restoration of deformed pipes
Tiebacks - Anchor development
Foundation Soil Densification and Strengthening
Compaction grouting can provide an answer to the problem of differential settlement of structures. The versatility of the technique makes it the method of choice for soil densification in areas where access to the site with heavy equipment is difficult or where noise is a problem. Grout injection points can be angled to reach areas under a foundation that otherwise could not be reached.
Compaction grouting is also used effectively for the controlled lifting of foundations, slabs, and other structures. Lifting takes place when the pressure at the bulb exceeds the weight of overburden, structures, and the shear strength of the soil cone above it. At that point, the soil shears, and the grout pressure lifts the soil and the structure built upon it. By the careful use of this technique, entire structures can be lifted and leveled to precise specifications. Unlike other lifting or supporting techniques, compaction grouting supports structures and appurtenances on sound soil foundations.
Void Fill Pressure Grouting
Using the Void Filling Grouting process, grout is pumped under pressure into a void beneath a structure. The cavity might have been caused by a water supply or drainage line break where the adjacent soils have been washed away. The service of void filling and/or soil stabilization is often viewed as a preventive treatment. Concrete areas that feel/sound hollow, flood plain areas subject to erosion, and poorly compacted soils around foundations, abutments, and retaining walls are just some of the common areas in need of void filling with a calibrated cement grout.
Superior Grouting is a Certified Installer of Nukote’s Aegis Spray Applied Lining Systems for the Protection and Rehabilitation of Water Systems. The Nukote Aegis System® ensures optimum lifespan of equipment, treatment, storage and transmission facilities for use with potable water, storm water, domestic wastewater, and industrial wastewater in applications like sanitary sewers, canals, penstocks, etc. The Aegis system is applicable in the protection and rehabilitation of existing pipelines, vaults, culverts, basins, manholes, and various other water structures.
Typical uses for Spray Liners include:
SIPP (Spray In Place Pipe)
Industrial liquid systems
Petrochemical liquid systems
Save time and money with annual maintenance agreements. Superior Grouting teams up with railroad companies and railroad construction and maintenance firms to offer maintenance programs that save time and money and are tailored to customers’ specific needs.
Established in 1983, Superior Grouting Services, Inc. is one of the best known and most reliable industry names in Greater Houston and the Texas Gulf Coast Region.
Leader in Geotechnical Remedial Services
Rapid-Response Customer Service Across Texas
Pressure – Compaction – Polyurethane Grouting Application Expertise
Cementitious – Chemical – Cellular – Poly Materials Solutions
Nukote’s Aegis Spray Applied Lining Systems
There are many variables to consider such as: diameter of pipe, volume of material required, size of annular/annulus space, degree of inclination, size of staging area for grouting equipment and a number of other factors. Typically, Superior Grouting pumps distances ranging from 100 Lineal Feet to 2,000 Lineal Feet. In some specific applications, we have pumped material over a distance of 5,000 LF (~1 Mile).
There are a number of considerations. One critical factor is there is a limited amount of time to place the material required for any given distance. The number of access points is determined by the diameter of the pipe, length and volume of material.
No – the general contractor prepares the pipe for the grouting procedure by installing the injection/vent pipes, the grout plug and any other requirement necessary for the pressure grouting procedure.
Mix design specified by Project Engineer or a Superior Grouting mix design if no specification. Superior Grouting offers a library of mix designs that are each tailored for a specific project design. Depending on the specifics of the scope of work, the most applicable design is selected – either sanded or cellular grout.Mix design specified by Project Engineer or a Superior Grouting mix design if no specification. Superior Grouting offers a library of mix designs that are each tailored for a specific project design. Depending on the specifics of the scope of work, the most applicable design is selected – either sanded or cellular grout.
Yes – Superior Grouting requires water to be within 200 feet of staging area or at a minimum access to a water source on the jobsite at no cost.
Superior Grouting is a top choice for various grouting services in Houston, the entire Gulf Coast Region, and the areas nearby. It holds more than 35 years of experience in the grouting industry. Also, Superior Grouting is known for using the best tools and state-of-the-art equipment in providing clients with the best results.